Thursday, August 13, 2020

Understanding closed-loop multivariable transfer function identification

 

Model Predictive Control (MPC) technology is widely and commonly used in refinery, petrochemical, and manufacturing plants. As a matter of fact, MPC has drawn interest from several other industries as well.

Dynamic models play a vital role in Model Predictive Technology (MPC). The models are used as MPC controllers.  One of the most important things about MPC is; closed-loop multivariable identification.  Modeling & identification is an important part of MPC technology.

What is closed-loop identification?

Closed-loop identification is defined by the process that’s identified using data collected from closed-loop tests. Here, the underlying process remains fully or partly under feedback control. The closed-loop identification can be seen from both the operational point of view and the control theoretical point of view.

closed-loop multivariable identification
 

Model Predictive Control (MPC) application is very challenging and beneficial at the same time.

Depending on the class of the process, closed-loop identification processes can be characterized as follows-

·         Large scale and complex

·         Slow & high-level disturbances

·         Slow dominant dynamics

·         Local non-linearity

Why identification is an important part of MPC technology?

A good identification test plays a crucial role in the successful identification of the MPC process. Now, industries that rely on MPC applications use a series of open-loop and single-variable step tests. Usually, the tests are executed manually.

Because this test method offers several benefits, this test method is practiced in several industries. Although there are certain problems involved in the test processes, the problems can be solved easily by using automatic multivariable tests.

The advantages of closed-loop test conduction are-

·         It plays a great part in reducing the disturbance while processing operation and eliminating product off-specification.

·         It allows the operators to carry out the identification test task easily and efficiently.

closed-loop multivariable identification
 

·         A closed-loop test lessens the numbers of errors.

One important thing about closed-loop identification you should know about is the choice of the model structure. It depends on three conflict issues. The issues are-

·         The consistency of the model

·         The compactness level of the model

·         The numerical complexity of the model (in parameter estimation)

Want to know more about closed-loop multivariable identification? Explore the website of Pi Control Solutions to see what we can do for you. We extend our services to different varieties of industries. If you want to collaborate with us, feel free to get connected to our team.

Tuesday, May 19, 2020

What is the process control technology and its solution?


Some important facts you should know about process control solutions

If you want to put it in simple, process control actually deals with the science of maintaining the output of a specific process within a system. The proportion of the output process should be within the desired range. The primary goal is to help technicians in running certain applications while simultaneously maximizing productivity and profitability. That’s why process control solutions are vital for running manufacturing plants.
Process control technology allows manufacturers and technicians to run the operations with little to no hassles. Also, this technology system helps manufacturers in all aspects including ensure quality and prioritize safety.

Here are some important things you should know about process control solutions

·         The process is common
Since different types of industries and process plants use process control technology, the process falls under the common category.  It’s a common system that’s practiced in different kinds of manufacturing industries and across varieties of disciplines. This application process helps in maintaining different variables within a system such as vibration, analytical, flow, level, temperature, pressure, connectors, etc.


Process control solutions

·         Process control application enables automation
Basically, the process control system application is commonly used for mass production. This system is incredibly helpful in enabling the automation of the industrial process of big industries. The operators and technicians can operate major and complex applications with proper information and equipment. It’s a system that helps technicians to perform efficiently. Because process control application is designed to enabling automation and major industries rely on the automation system, it’s a big part of manufacturing industries.  By using automated sensors, data can be collected and stored efficiently.

·         Process control system is energy-efficient
Energy-efficient systems are designed to deliver the highest output with little production. And it’s what every industry owner would want. Since the process control system is energy efficient, factory owners and managers can rely on this system in getting their jobs done with less hassle. With this system, the operators can measure how a plant is working and take proper decisions based on the data. Moreover, process control ensures consistency in performance by consuming less energy. Also, process control solutions ensure safety when properly and strategically used.

·         Process control system is used most manufacturing plants
Because process control technology and its system ensure productivity, safety, and efficiency, it’s used in different types of industries. Some of the most common industries adopted the process control technology system are-
·         Oil & Gas Upstream
·         Petro Chemicals
·         OEM
·         Power Plants
·         Pharmaceuticals
·         Refining